IKO Mach One Flat Roofing – Cramlington Learning Village
Project Overview
This project consisted of over 2,000 square meters of IKO Mach One flat roofing coverings across multiple areas of the school. Our team initially visited the site accompanied by IKO representatives and the main contractor, Kier, to conduct a thorough roof survey.
During the roof survey, we carried out numerous core samples to assess the condition of the existing roof. It was noted that large areas of the roofs were saturated beneath the existing waterproofing, leaving no option but to strip back to the structural substrate. This careful investigation ensured we fully understood the underlying issues before proceeding, avoiding potential failures later.
IKO recommended a cut-to-fall insulation scheme, which involves shaping the insulation so that all surface water is directed efficiently to designated drainage points. This approach not only guarantees optimal drainage but also prevents ponding water, a common issue in flat roof systems that can compromise waterproofing and shorten roof lifespan.
Once the insulation was in place, we installed the IKO Mach One single-ply flat roofing membrane, fully adhered to ensure a seamless waterproofing layer. The completed roof achieved a 20-year warranty, giving the school long-term assurance of durability and performance.
Throughout the project, our team maintained strict adherence to health and safety regulations, carefully coordinating works to minimise disruption to school operations. Regular inspections and quality checks were carried out at each stage to ensure the installation met both IKO specifications and industry best practice standards.
Why Choose DVC Commercial Roofing Contractors?
DVC Commercial Roofing Contractors is a family-run business founded in 1995. Over the last 26 years, we have built a strong reputation for delivering watertight, high-quality buildings on time and on budget. Our experience spans a wide range of commercial and industrial roofing projects, giving us the expertise to handle both straightforward and complex roofing challenges.
We provide end-to-end solutions, from initial surveys and design recommendations to full installation and handover, ensuring that every project is completed to the highest standards. With offices in Newcastle and Manchester, we have the capacity to deliver projects of any size anywhere in the United Kingdom.
Whether it’s a commercial flat roof refurbishment, a full roof replacement, or ongoing maintenance, we combine technical expertise with practical experience to provide long-term value for our clients.
For any roofing enquiries, please do not hesitate to contact us, our team is ready to provide tailored solutions for your building’s needs.
Frequently Asked Questions: Commercial Roofers Newcastle
Q1: What is a cut-to-fall insulation scheme?
This technique shapes the insulation so that water naturally flows towards drainage points. It prevents ponding water, extends the life of the roof, and ensures compliance with industry standards.
Q2: How do you know if a flat roof needs stripping back to the substrate?
Through core sampling and roof surveys, we can detect saturated insulation or compromised waterproofing. If widespread water penetration is found, stripping back is the most effective solution.
Q3: How long does a commercial flat roof installation take?
Project timelines vary based on size and complexity. For a school of this scale, installation typically takes several weeks, including survey, insulation, membrane installation, and quality checks.
Q4: What are the benefits of a fully adhered single-ply membrane?
Fully adhered membranes prevent wind uplift, provide seamless waterproofing, improve thermal performance, and reduce long-term maintenance needs.
Q5: Can school operations continue during roof installation?
Yes. With careful planning and phased work, roof refurbishment can be completed while staff and students continue using the building safely.
Q6: What technical standards does IKO Mach One comply with?
The system meets BS 6229:2018 standards for flat roofs and is BBA-certified, ensuring long-term reliability and compliance with building regulations.
Q7: How does DVC Roofing ensure quality during installation?
Our team conducts regular inspections and adheres to manufacturer specifications, including proper VCL installation, insulation bonding, and membrane welding to guarantee performance.
Q8: What maintenance is required for a commercial flat roof?
Routine commercial roof inspections at least once or twice a year, along with debris removal, gutter checks, and minor repairs, help maintain the roof’s longevity and prevent leaks.
Q9: What role does the Vapour Control Layer (VCL) play?
The VCL prevents moisture from penetrating the insulation, protecting the roof structure and enhancing thermal performance.
Q10: How does DVC Roofing demonstrate technical capability in flat roofing?
Through careful surveying, problem identification, material specification, and skilled installation, our projects consistently deliver durable, compliant, and warranty-backed roofing systems.
Q11: What warranties are offered on IKO Mach One roofs?
IKO Mach One comes with a 20-year warranty, providing long-term peace of mind for building owners and guaranteeing high-quality workmanship.
Q12: Why choose DVC Commercial Roofing Contractors?
We are a family-run business since 1995, specialising in commercial flat roof installation, refurbishment, and maintenance across the UK. We provide expert guidance, certified materials, and projects delivered on time.
Q13: Can this roofing system improve energy efficiency?
Yes. Proper insulation, VCL installation, and reflective membrane surfaces improve thermal performance, helping reduce energy costs and increase building comfort.
